Yamaha R15 Service Manual
. 376 Answers SOURCE: Keep filling the master cylinder fluid reservoir with new brake fluid of the right type. ( DOT 3, DOT 4, Dot 5 ) Put a hose, of the right size, on the bleed screw and put the end in a jar. Pump the brake handle or pedal several times and then hold it on.
SERVICE MANUAL. All rights reserved. Any reproduction or unauthorized use without the written permission of. YAMAHA MOTOR INDIA SALES PVT. This manual has been prepared by Yamaha primarily for use by Yamaha dealers and their trained. 9.9C, 15C Service Manual Author: YMC, Ltd. Created Date. Apr 17, 2013 - In idle testing conditions, Yamaha YZF-R15 owners manual service schedule recommends you to change the coolant once a two year,.
Open the bleed screw, on the caliper, and fluid mixed with air will come out. Close the screw, pump it up again and repeat the process. Keep it up until you have a firm feel to the lever and no air in the brake fluid coming out. Lastly hose everything off with water to remove any trace of brake fluid. Be patient, keep bleeding the system. This may take quite a while.
Even after lots of effort, the brakes can feel spongy. This can be from old brake lines which are expanding just a bit.
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Yamaha R15 Service Manual Pdf
The cure is new lines. Posted on Sep 28, 2009. 194 Answers SOURCE: This can be tricky. The best solution I have found is to find a small pin punch that will fit into the allen head hole and using a small hammer, give the head of the screw a sharp hit and try it again. This usually works but if not, the ultimate solution is to drill the head of the screw off. Use caution when doing this and make sure you are on center.
To avoid this issue in the future, install stainless screws and only tighten them enough to hold the cover down - they do NOT have to be super tight. Posted on Mar 26, 2012. Yamaha YZF-R15 on Road Prices in India. Yamaha YZF-R15 Price in Delhi/Gurgaon/Noida - 1,03,000/-. Yamaha YZF-R15 Price in Bangalore/karnataka - 1,11,500/-. Yamaha YZF-R15 Price in Hyderabad/Andhra Pradesh - 1,09,725/-.
Yamaha YZF-R15 Price in Chennai/Tamilnadu - 1,10,000/-. Yamaha YZF-R15 Price in Mumbai - 1,12,725/-.
Yamaha YZF-R15 Price in Pune/Maharashtra - 1,09,975/-. Yamaha YZF-R15 Price in Kolkata/West Bengal - 1,10,100/- Yamaha has announced the price for the YZF- R15 today, and its going to cost Rs 97,425 ex-showroom price all over India. More details on the R15 can be found here- Source:Hope this help;-) Jan 25, 2011. Keep filling the master cylinder fluid reservoir with new brake fluid of the right type.
( DOT 3, DOT 4, Dot 5 ) Put a hose, of the right size, on the bleed screw and put the end in a jar. Pump the brake handle or pedal several times and then hold it on. Open the bleed screw, on the caliper, and fluid mixed with air will come out.
Close the screw, pump it up again and repeat the process. Keep it up until you have a firm feel to the lever and no air in the brake fluid coming out. Lastly hose everything off with water to remove any trace of brake fluid. Be patient, keep bleeding the system. This may take quite a while. Even after lots of effort, the brakes can feel spongy. This can be from old brake lines which are expanding just a bit.
The cure is new lines. Sep 28, 2009.
. 2008 SERVICE MANUAL YZF-R15 20P-F8197-E0. YZF-R15 SERVICE MANUAL All rights reserved. Any reproduction or unauthorized use without the written permission of YAMAHA MOTOR INDIA SALES PVT. Is expressly prohibited. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use.
HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.
Serviceable with engine mounted 2. Filling fluid The following symbols are used in this manual for 3. Lubricant easier understanding. Special tool NOTE: 5. Tightening torque The following symbols are not relevant to every 6. Wear limit, clearance vehicle. TABLE OF CONTENTS GENERAL INFORMATION SPECIFICATIONS PERIODIC CHECKS AND ADJUSTMENTS CHASSIS ENGINE COOLING SYSTEM FUEL SYSTEM ELECTRICAL SYSTEM TROUBLESHOOTING.
GENERAL INFORMATION IDENTIFICATION.1-1 VEHICLE IDENTIFICATION NUMBER.1-1 ENGINE SERIAL NUMBER.1-1 FEATURES.1-2 OUTLINE OF THE FI SYSTEM.1-2 FI SYSTEM.1-3 IMPORTANT INFORMATION.1-4 PREPARATION FOR REMOVALAND DISASSEMBLY.1-5 REPLACEMENT PARTS.1-5 GASKETS, OIL SEALS AND O-RINGS.1-5 LOCK WASHERS/PLATES AND COTTER PINS.1-5 BEARINGS AND OIL SEALS.1-6 CIRCLIPS.1-6 CHECKING THE CONNECTIONS. IDENTIFICATION IDENTIFICATION VEHICLE IDENTIFICATION NUMBER (FRAME NO.) The vehicle identification number “1” is stamped into the frame. ENGINE SERIAL NUMBER The engine serial number “1” is stamped into the crankcase. NOTE: Designs and specifications are subject to change without notice. FEATURES FEATURES OUTLINE OF THE FI SYSTEM The main function of a fuel supply system is to provide fuel to the combustion chamber at the optimum air-fuel ratio in accordance with the engine operating conditions and the atmospheric temperature. In the conventional carburetor system, the air-fuel ratio of the mixture that is supplied to the combustion chamber is created by the volume of the intake air and the fuel that is metered by the jet used in the respective carburetor.
FEATURES FI SYSTEM The fuel pump delivers fuel to the fuel injector via the fuel filter. The pressure regulator maintains the fuel pressure that is applied to the fuel injector at only 250 kPa (2.50 kg/cm², 35.6 psi). Accordingly, when the energizing signal from the ECU energizes the fuel injector, the fuel passage opens, causing the fuel to be injected into the intake manifold only during the time the passage remains open. FEATURES MULTI-FUNCTION DISPLAY Tripmeter will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi). Fuel meter 1. Multi-function display 2. “RESET/SELECT” button 1.
Fuel meter The multi-function display is equipped with the following: The fuel meter indicates the amount of fuel in the. Keep all parts away from any source of fire. REPLACEMENT PARTS Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in quality.
IMPORTANT INFORMATION BEARINGS AND OIL SEALS Install bearings and oil seals so that the manufacturer’s marks or numbers are visible. When installing oil seals “1”, lubricate the oil seal lips with a light coat of lithium-soap-based grease. Oil bearings liberally when installing, if appropriate. CHECKING THE CONNECTIONS CHECKING THE CONNECTIONS NOTE:. If there is no continuity, clean the terminals. Check the leads couplers and connectors for.
When checking the wire harness, perform stains rust moisture etc steps (1) to (3). Disconnect. As a quick remedy, use a contact revitalizer. SPECIAL TOOLS SPECIAL TOOLS The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques.
Tool name/Tool No. Illustration T appet screw holder YSST-706. SPECIAL TOOLS Tool name/Tool No.
Illustration Crank Shaft Installing Tool with Spacer (a) YSST-266 (b) YSST-267 These tools are used for installation of Crank Shaft. Crankshaft removing tool YSST-265 This tool is used to remove the Crank Shaft from the Crank Case. Clutch hub holder YSST-733 This tool is used to hold the Clutch Hub while. SPECIAL TOOLS Tool name/Tool No. Illustration Radiator cap tester This instrument is used to test the radiator cap functionality.
Radiator cap tester adapter This adapter is used to connect the radiator cap tester with radiator cap for radiator cap testing. Fuel Pressure gauge This instrument is used to measure the fuel pressure. SPECIAL TOOLS Reference Tool name/Tool No. Illustration Mechanical seal/bearing Installer YSST-722 This tool is used to install the seal and bearing in water pump assy. Ignition checker This instrument is used to check the effficiency of ignition at spark plug.
Multimeter This instrument is used to check the electrical circuits or components. SPECIFICATIONS GENERAL SPECIFICATIONS.2-1 ENGINE SPECIFICATIONS.2-2 CHASSIS SPECIFICATIONS.2-9 ELECTRICAL SPECIFICATIONS.2-12 TIGHTENING TORQUES.2-15 GENERAL TIGHTENING TORQUE SPECIFICATIONS.2-15 ENGINE TIGHTENING TORQUES.2-16 CHASSIS TIGHTENING TORQUES.2-20 LUBRICATION POINTS AND LUBRICANT TYPES.2-22 ENGINE.2-22 CHASSIS.2-24 LUBRICATION SYSTEM CHART AND DIAGRAMS.2-25 ENGINE OIL LUBRICATION CHART.2-25 LUBRICATION DIAGRAMS.2-27 COOLING SYSTEM DIAGRAMS. GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Model Model 20 P1 Dimensions Overall length 1995 mm Overall width 670 mm Overall height 1070 mm Seat height 790 mm Wheelbase 1290 mm Ground clearance 160 mm Minimum turning radius 2500 mm Weight With oil and fuel 131 kg Maximum load 199 kg.
ENGINE SPECIFICATIONS ENGINE SPECIFICATIONS Engine Engine type Liquid cooled stroke SOHC Displacement 149.8 Cylinder arrangement Forward-inclined single cylinder Bore x stroke 57.0 x 58.7 mm Compression ratio 10.40:1 Compression pressure 5Psi 3.866 kgf cm ) Starting system Electric starter Fuel Recommended fuel Regular unleaded gasoline only. ENGINE SPECIFICATIONS Valve opening temperature 80.5–83.5 °C Valve full open temperature 95.0 °C Valve lift (full open) 3.0 mm Radiator core Width 198.0 mm Height 128.0 mm Depth 24.0 mm Water pump Water pump type Single suction centrifugal pump Reduction ratio ½.